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Bioreactors karat-stainless steel

12-Double mechanical seal Production fermentation system

The bottom agitation bioreactor

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gambaran

pakakas

barang

Reqirements and manufacturers

5L 50L 500L

fermenter

Awak Fermenter

The size of fermenter takes in general use type as basis and The main material of the fermenter is made by 316L stainless steel. The design pressure: P(inside)=0.3Mpa,P(interlayer)= 0.3Mpa, The polishing precision: Ra0.4~0.6, the ratio between diameter and height: 1:2.5
5 liter jilid Gawé fermenter mimitian ti 2-3.5 Liters
50 liter jilid Gawé fermenter mimitian ti 20-35 Liters
500 liter jilid Gawé fermenter mimitian ti 200-500 Liters

Métode dérilisasi

Otomotisasi

Sistem nyétok

Mechanical sealing system at the top of the fermenter; high-powered stirring oar, antifoam oar; AC electrical machine(SEW): infinite speed variation;rpm in the 500L germ fermenter: 70~400rpm±1%rpm;, The height of the stirring oar can be adjusted, too.

Pangenal suhu sareng kontrol

Heat by thermostatic water tank and circulate by circulating pump(Grundfos, Denmark), autocontrol (cooling water+5℃)~70℃±0.1℃,temperature probe(imported)

Pangwanoh sareng kontrol pH

2.00-12.00±0.05pH, autocontrol by adding acid and base, pH sensor (Hamilton /Mettler,Switzerland) and shielding lead (Hamilton /Mettler, Switzerland).

DO ngadalikeun sareng kontrol

0-150±3% displaying precision 0.1%, sensor (Hamilton /Mettler, Switzerland) and shielding lead(Hamilton /Mettler, Switzerland)

Kontrol feed

fermenter nganggo pompa peristaltik (Langkung panjang) pikeun nambihan meterials

Kontrol antifoam

Diuji ku sencor sareng nambihan antifoamer ku pompa peristaltik

Panganteur sareng kontrol pangudaran

manual control ventilatory capacity, the precision of nhaler : 0.1μ, displayed by rotameter. The range of flow adjusting of 10000L germ fermenter :0~20000L/min

deteksi tekanan sareng kontrol

Manual control exhaust by diaphragm cell valve,and displayed by pressure gauge.

Pipa sareng klep

The pipelines and valves which are in contact with the zymotic fluid are made by 316L stainless steel, the valves are diaphragm cell valves

sistim kontrol

BLBIO S Control System: on-site controller, the next crew for the Siemens S7-200 series PLC control system, it is a mature, stable, universal type of PLC, to suit a variety of automation applications, especially in manufacturing process control Application. Its modular, easy to implement distributed configuration and easy to master and so on, Siemens PLC control center has become a biological reaction process control implementation is economical and advanced control system, the system uses the touch screen display, on-site direct operations (menu type), all English menu and interface; also with the host computer for data transmission, data sampling and display tank, the system view of data analysis, reading settings.
10-inch LCD touch-sensitive screen as the display screen to display complete content-rich, user-friendly screen is simple, easy to operate. And disturbing each other. The control system can adapt to different range of sensors and actuators the output of the input signal with the signal anti-jamming system.
Parangkat Lunak: Siemens S7 + FORCE CONTORL
Data collection and control module: Siemens S200 PLC controller and data collection and control module
1. pangawasan
① Manual control: You can set the percentage of open valve or a valve opening ② automatic control mode: You can select continuous or PID PID control the switch ③ sequence control: the control of all parameters can be pre-set at least 10 control section, ④ for automatic segmentation remotely control: PC control ⑤ acceptable correlation control: the dissolved oxygen can select speed, air flow rate, tank pressure, control of feeding, etc.; pH can choose to control with acid and alkali
2. Measurement function: can feeding, bubble enemy, such as measurement of pH
3. XY-axis to chart real progress can be any expansion and contraction of graphics display, to help the operator determine the parameters of the interaction between the effects of the fermentation process to quickly modify and adjust
4. Ngolah Data
1) pikeun nunjukkeun yén sakabéh parameter analisis kurva tren
2) pikeun nyimpen, ningalikeun, nganalisa sadayana parameter kurva bersejarah
3) tiasa nampilkeun sadayana parameter laporan tumpak
4) nyalin data langsung sareng USB
5) data storage format is compatible with EXCEL, EXCEL platform can be to deal with
5. Controller self-protection function: to set the password, others can not modify the fermentation parameters; and the controller is not lost due to power settings for each parameter
6. Can the process control parameters, each parameter can have 10 block can be set
7. Pintonan waktos unggal interval rékaman rékaman tiasa disaluyukeun
8. Dua parameter tiasa dilaksanakeun kalayan setélan layar sareng kalibrasi
9. show the controller is really running against, the panel instructed the state process system, process hardware, and motion status indicator for understanding the various devices (such as peristaltic pumps, circulating pumps, heating, mixing, etc.) work status, Fault identification can be used as display
10. Each parameter of the transmission are independent modules, without disturbing each other, for easy maintenance
11.PH, DO and other parameters of control and associated controls can be adjusted

PC software

BLBIO-Ver8.0 is a data recording and processing as one of the fermentation of special packages, with the English operation interface, data storage and backup, curve analysis, report generation analysis, anomaly analysis, for the fermentation and production process control and data processing bring a lot of convenience.
fitur utama:
1. Can record the fermentation time, temperature, pH, dissolved oxygen, rotational speed, air flow, pressure, fill quantity, the amount of foam enemy, acid dosage
2. Can be sent under the controlled variable settings and control parameters, remote operation
3. Can be set sequence control
4. Can type off-line parameters, and records show
5. Trend curve, historical curve shows can display 1-10 (any setting) curve;
- You can select a different start time and the time period (8,24,48,72,96 and 144 hours);
- You can set the upper and lower curves show, in order to improve display resolution;
- You can choose any of several different batches (1-10) curve also shows that for comparative analysis;
- and Y-axis parallel to the secant by the mouse to drag the reading, followed by curve data is activated, the fermentation time (X axis) and the same time the data curve with the secant movement changes;
6. Report Printing
- can show significant 1-12 (any set) data, and print output;
- You can select a different start time and the time and can choose different time intervals (1,5,15,30,60 minutes);
- You can choose any of several different batches (any set) data, and print output,
- To comparative analysis;
7. curve printing
- You can show the curve was printed by color printer;
EXCEL platform can also be carried out in data processing and printing, is very convenient.

Kauntungan kalapa

Technical parameter:Material and brand of key components

No.

komponén konci

Bahan sareng merek

1

Sistem bejana

The cylinder designed by our company uses stainless steel

2

Laju Motor

Jérman

3

Regulator laju

Fuji, Jepang

4

klep Solenoid

Taiwan

5

Panyaring panyaring

0.2μm, Dominika Inggris

6

Saringan napas

0.2μm, SARTORIUS, Jérman

7

éléktroda pH

Hamilton / Mettler-Toledo, Swiss

8

DO éléktroda

Hamilton / Mettler-Toledo, Swiss

Daptar konfigurasi pilihan
1 Tank tutup otomatis dibuka sistem. (Otomatis tutup tutup)
2 Tank handap dahar sareng sistem pindah
3 Ganda mékanis Ganda mérek-Double
4 Regulator tekanan
5 Beungeut ujung ujung sareng sistem pelumasan pendingin
6 Sistem knalpot teu aktif
7 Pangaruhna aduk
8 Flowmeter massa termal
9 Sistem timbangan dahar kasaimbangan
10 Tangki timbangan modul-mettler
11 Siemens PLC, Schneider panengah

spésifikasi

Pikeun penanaman sél, baktéri, férméntasi mikroba sareng sajabana.
SEQ. fitur utama
1 Sistem pakakas otomatis pinuh kaasup beberesih otomatis (CIP), dédérsasi otomatis (SIP)
2 Sistem anu fleksibel sareng modular,software friendly-pangguna, betah operasi
3 Kalayan pangalaman anu ageung pikeun para nasabah ti nagri anu béda kalayan desain standar dewasa sareng rarancang ngaropéa anu dioptimalkeun
4 Pilihan ekonomis sareng ngajamin hiji masalah anu gratis sareng global
5 Pangukuran jasa pangukuran sareng kasadiaan bagian pikeun pasar luar negeri sareng pasar domestik

ngetik BLBIO-5/7 / 10SJ BLBIO-20/30/50 BLBIO-100/150 / 200SJ BLBIO-250/300 / 500SJ
Jumlah volume 5 / 7 / 10 20 / 30 / 50 100 / 150 / 200 250 / 300 / 500
Ukuran maksimal Jumlah cair 4 / 5 / 8 16 / 21 / 40 70 / 120 / 160 200 / 210 / 400
bahan Baja tahan karat 316L
Métode Ngukir struktur magnét sareng luhur didorong ku gandungan mékanis
Konfigurasi Dasar (opsional) suhu, RPM, PH, DO, antifoam, feed, aeration (manual), Pressure (manual), sip
Konfigurasi Anu Tungtut (meunang milih) Kontrol tingkat cair, sistem timbangan feed, multifeeds & uji online dina eusi métanol sareng étanol, deteksi O2 & CO2 rusak
System Control BLBIO-BC S Controller BIO-Proses
daya listrik 220V 2KW 220V 3KW 380V 6KW 380V 8KW
Dimension (L * W H *) 890 * 660 * 1600 1300 * 790 * 1700 1400 * 820 * 2200 2000 * 1500 * 2800
beurat Net (kg) 120 150 250 400
Jumlah uap pikeun sterilisasi 220V 3-6KW 380V 9-12KW 380V 18-24KW 380V 36-45KW




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