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Stainless simbi bioreactors-fermentors

12-Kaviri mechina chisimbiso Dhizaini Fermentation system

Pasi pekugadzika bioreactor

  • tsananguro
  • Makwikwi & Anobatsira
  • Magadzirirwo
  • muvhunzo
tsananguro

midziyo

chinhu

Reqirements and manufacturers

5L 50L 500L

Fermenter

Fermenter muviri

The size of fermenter takes in general use type as basis and The main material of the fermenter is made by 316L stainless steel. The design pressure: P(inside)=0.3Mpa,P(interlayer)= 0.3Mpa, The polishing precision: Ra0.4~0.6, the ratio between diameter and height: 1:2.5
5 litre Fermenter Basa mavhoriyamu kubva ku2 Liters
50 litre Fermenter Basa mavhoriyamu kubva ku20 Liters
500 litre Fermenter Basa mavhoriyamu kubva ku200 Liters

Sterilization nzira

Auto sterilization

Inosimudzira system

Mechanical sealing system at the top of the fermenter; high-powered stirring oar, antifoam oar; AC electrical machine(SEW): infinite speed variation;rpm in the 500L germ fermenter: 70~400rpm±1%rpm;, The height of the stirring oar can be adjusted, too.

Kupisa kutaridzika uye kudzora

Heat by thermostatic water tank and circulate by circulating pump(Grundfos, Denmark), autocontrol (cooling water+5℃)~70℃±0.1℃,temperature probe(imported)

pH kuonwa uye kudzora

2.00-12.00±0.05pH, autocontrol by adding acid and base, pH sensor (Hamilton /Mettler,Switzerland) and shielding lead (Hamilton /Mettler, Switzerland).

KUTI uone uye uzvidzore

0-150±3% displaying precision 0.1%, sensor (Hamilton /Mettler, Switzerland) and shielding lead(Hamilton /Mettler, Switzerland)

Kupa simba

Fermenter inoshandisa peristaltic pombi (Yakareba) kuwedzera metadium

Antifoam kutonga

Kuedzwa nesencor uye akawedzera antifoamer ne peristaltic pombi

Kuongorora kweAeration uye kutonga

manual control ventilatory capacity, the precision of nhaler : 0.1μ, displayed by rotameter. The range of flow adjusting of 10000L germ fermenter :0~20000L/min

kumanikidza kuona uye kutonga

Manual control exhaust by diaphragm cell valve,and displayed by pressure gauge.

Bomba uye vharafu

The pipelines and valves which are in contact with the zymotic fluid are made by 316L stainless steel, the valves are diaphragm cell valves

Control system

BLBIO S Control System: on-site controller, the next crew for the Siemens S7-200 series PLC control system, it is a mature, stable, universal type of PLC, to suit a variety of automation applications, especially in manufacturing process control Application. Its modular, easy to implement distributed configuration and easy to master and so on, Siemens PLC control center has become a biological reaction process control implementation is economical and advanced control system, the system uses the touch screen display, on-site direct operations (menu type), all English menu and interface; also with the host computer for data transmission, data sampling and display tank, the system view of data analysis, reading settings.
10-inch LCD touch-sensitive screen as the display screen to display complete content-rich, user-friendly screen is simple, easy to operate. And disturbing each other. The control system can adapt to different range of sensors and actuators the output of the input signal with the signal anti-jamming system.
Software: Motorola S7 + YOKUFUNGA MAHARA
Kuunganidzwa kwedata uye module yekudzora: Motorola S200 PLC controller uye kuunganidzwa kwedata uye module yekudzora
1. dzora
① Manual control: You can set the percentage of open valve or a valve opening ② automatic control mode: You can select continuous or PID PID control the switch ③ sequence control: the control of all parameters can be pre-set at least 10 control section, ④ for automatic segmentation remotely control: PC control ⑤ acceptable correlation control: the dissolved oxygen can select speed, air flow rate, tank pressure, control of feeding, etc.; pH can choose to control with acid and alkali
2. Kuyera basa: inogona kudyisa, bubble muvengi, senge kuyera pH
3. XY-axis to chart real progress can be any expansion and contraction of graphics display, to help the operator determine the parameters of the interaction between the effects of the fermentation process to quickly modify and adjust
4. Data Processing
1) kuratidza kuti iyo yese parameter yeiyo maitiro Curve kuongororwa
2) kuchengetedza, kuratidza, ongorora ese epamidhi curve paramita
3) inogona kuratidza iyo yese paramita ye batch mushumo
4) kopa iyo data zvakananga ne USB
5) data yekuchengetedza fomati inoenderana neECCEL, EXCEL chikuva inogona kubata
5. Controller self-protection function: to set the password, others can not modify the fermentation parameters; and the controller is not lost due to power settings for each parameter
6. Inogona here nzira kudzora parameter, imwe paramende inogona kuva ne 10 block inogona kuiswa
7. Nguva yekuratidzwa kweparamende yega yega yekurebesa nguva inogona kugadziriswa
8. Maviri ma paramitha anogona kuitiswa necreen screen uye calibration
9. show the controller is really running against, the panel instructed the state process system, process hardware, and motion status indicator for understanding the various devices (such as peristaltic pumps, circulating pumps, heating, mixing, etc.) work status, Fault identification can be used as display
10. Imwe neimwe paramendi yeiyo inotapira ndeyakazvimiririra modules, pasina kuvhiringidza mumwe neumwe, kuitira nyore kuchengetedza
11.PH, DO uye mamwe ma parameter ehutongi uye anobatana mahedhiyo anogona kugadziriswa

PC software

BLBIO-Ver8.0 is a data recording and processing as one of the fermentation of special packages, with the English operation interface, data storage and backup, curve analysis, report generation analysis, anomaly analysis, for the fermentation and production process control and data processing bring a lot of convenience.
Main zvinhu:
1. Can record the fermentation time, temperature, pH, dissolved oxygen, rotational speed, air flow, pressure, fill quantity, the amount of foam enemy, acid dosage
2. Inogona kutumirwa pasi pezvakadzora zvinoshandurwa magadzirirwo uye control parameter, kushanda kure
3. Inogona kuiswa kutevedzana kudzora
4. Inogona kunyora kure-mutsara parameter, uye zvinyorwa zvinoratidza
5. Trend curve, historical curve shows can display 1-10 (any setting) curve;
- Unogona kusarudza yakasiyana nguva yekutanga uye nguva yenguva (8,24,48,72,96 uye maawa 144);
- Unogona kuseta kumusoro uye yakaderera curves kuratidzwa, kuitira kuti uvandudze kuratidza resolution;
- Unogona kusarudza chero akati wandei mabheki akasiyana (1-10) curve zvakare inoratidza izvozvo zvekuenzanisa kuongororwa;
- and Y-axis parallel to the secant by the mouse to drag the reading, followed by curve data is activated, the fermentation time (X axis) and the same time the data curve with the secant movement changes;
6. Revera Kudhinda
- inogona kuratidza yakakosha 1-12 (chero yakaiswa) data, uye yekudhinda kubuditsa;
- Unogona kusarudza imwe nguva yekutanga nenguva uye unogona kusarudza nguva dzakasiyana-siyana (1,5,15,30,60 maminitsi);
- Unogona kusarudza chero akati wandei mabheki (chero akaiswa) dhata, uye nekudhinda kuburitsa,
- Kuenzanisa kuongorora;
7. kupurinda kupurinda
- Unogona kuratidza curve rakadhindwa nemuvara printer;
EXCEL platform can also be carried out in data processing and printing, is very convenient.

Kukwikwidza Kunobatsira

Technical paramende: Chinyorwa uye rudzi rwezvakakosha zvikamu

Aihwa.

Chinhu chakakosha

Chinyorwa uye rudzi

1

Mudziyo mudziyo

Iyo humburumbira yakagadzirirwa nekambani yedu inoshandisa simbi isina simbi

2

Speed ​​Mota

Jerimani

3

Speed ​​mutongi

Fuji, Japan

4

Solenoid valve

Taiwan

5

Aeration firita

0.2μm, Dominica United Kingdom

6

Kufema kufema

0.2μm, SARTORIUS, Germany

7

pH electrode

Hamilton / Mettler-Toledo, Switzerland

8

ITA electrode

Hamilton / Mettler-Toledo, Switzerland

Yesarudzo yekugadziriswa yekugadziriswa
1 Tank cap inovhura otomatiki system. (Otomatiki lid lifer)
2 Tangi pasi kudyisa uye inofamba system
3 Kaviri mechaniki chisimbiso-Kudzivirirwa
4 Dzvinyiriro yekudzvinyirira
5 Double kupera kumeso uye inotonhorera lubrication system
6 Inactivated yekuneta system
7 Mhedzisiro yekusimudzira
8 Thermal yakawanda inoyerera
9 Kuyera pakudya uremu system
10 Tangi inorema module-mettler
11 Motorola PLC, Schneider yepakati

Magadzirirwo

Kwekurimwa kwesero, mabhakitiriya, microbial Fermentation uye nezvimwe.
SEQ. main features
1 Yakazara otomatiki michina system inosanganisira otomatiki kuchenesa (CIP), otomatiki sterilzation (SIP)
2 Flexible uye modular-yakagadzirirwa system,software-inoshamwaridzika software, nyore kushanda
3 Nehupfumi ruzivo rwevatengi vanobva munyika dzakasiyana nevakajairwa standard dhizaini uye yakagadziridzwa yakagadzirirwa dhizaini
4 Yehupfumi sarudzo uye inovimbisa dambudziko remahara kushanda uye wepasirese
5 Kubatsira kwakanaka kwesevhisi uye kusarudzika chikamu kuwanikwa kwemhiri kwemakungwa uye yemumba musika

mhando BLBIO-5/7 / 10SJ BLBIO-20/30/50 BLBIO-100/150 / 200SJ BLBIO-250/300 / 500SJ
Wese vhoriyamu 5 / 7 / 10 20 / 30 / 50 100 / 150 / 200 250 / 300 / 500
Maximum kurodha Chiyero chemvura 4 / 5 / 8 16 / 21 / 40 70 / 120 / 160 200 / 210 / 400
Materials 316L stainless steel
Inogadzirisa Nzira the magnetic structure and top driven by the mechanical coupling
Basic Kugadziriswa (kusarudza) tembiricha, RPM, PH, KUTI, antifoam, feed, aeration (bhuku), Pressure (bhuku), sip
Kuwedzeredza Kugadziriswa (kusarudza) Liquid level control, feed weighing system, multifeeds & online testing of the content of methanol and ethanol, detection of O2 & CO2 exhausts
Control System BLBIO-B. C. S BIO-Process controller
Power Electric 220V 2KW 220V 3KW 380V 6KW 380V 8KW
Dhigiriro (L * W * H) * * 890 660 1600 * * 1300 790 1700 * * 1400 820 2200 * * 2000 1500 2800
Nhamba yeiyo (kg) 120 150 250 400
Kuwanda kwebavha ye sterilization 220V 3-6KW 380V 9-12KW 380V 18-24KW 380V 36-45KW




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