1. Description for 200L and 2000L Mechanical Agitation Fermenter
Volume Parameter |
200L fermenter with agitation |
2000Lfermenter with agitation |
TTL Volume |
206L |
2004L |
Work Volume |
155L |
1503L |
ටැංකි විෂ්කම්භය |
450mm |
1000mm |
Tank Height |
1200mm |
2360mm |
The ratio of D:H |
1: 2.66 |
1: 2.36 |
Agitator-motor (SEW) |
Germany SEW AC electrical machine.Speed range:50-400rpm,±%1FS |
|
Sterilization mode |
Have complete and reliable SIP sterilization system, the sterilization temperature and process is සම්පූර්ණයෙන්ම ස්වයංක්රීයයි monitored by computer sterilization program; Sterilization time is calculated by software automatically and remind after sterilization, thereby to reach safe, convenient and rapid sterilization process. Sterilization temperature: 100-130℃. |
|
වැව සිරුර |
1. ටැංකි ද්රව්ය : SUS316L Jacket material:SUS304 2. The polishing precision: Ra≤0.4µm, The roughness of electropolishing internal surface reach to Ra≤0.4µm. The fillet is formed by Japanese plate hydraulic forming. All nozzles are formed by Japanese tensile method to form. They confirm to GMP and FDA standard. All elliptical heads are designed according to Japan Standard. |
|
Tank pressure |
Designed Pressure:.0.25Mpa,වැඩ පීඩනය :.0.2Mpa |
|
Jacket pressure |
Designed Pressure:.0.35Mpa,වැඩ පීඩනය :.0.3Mpa |
|
Speed regular (VFD) |
SIEMENS |
|
යාන්ත්රික මුද්රාව |
Germany EagleBurgmann double mechanical seal |
|
Stirring oar |
2 tiered 6 flat-bladed impeller, adjustable . |
|
Foam breaker |
1 tier mechanical foam breaker impeller, adjustable |
|
පෙරහන් පද්ධතිය |
Maximum ventilation capacity is designed at 1.5V/VM, the precision filter applies 0.2μm sterilizing membrane filter of සාටෝරියස් brand imported from Germany which can meet repeated high temperature sterilization. |
|
Ventilation pressure |
Manual control the ventilatory by pressure adjustment; indicate the air inflow capacity by rotameter. |
|
Tail gas discharging |
Efficiently protected from biological pollution by tail gas filter |
|
Culture transferring and inoculation |
සම්මත regular flame inoculation is much safe and aseptic through peristaltic pump, sanitary silicone tube and exclusive plug pins. |
|
Probe ports |
4 වරායන්(1 ph port and 3 extra ports with blind plugs) |
1. Control System for Biological Process
1) පද්ධති සාරාංශය
BIO-4000 industrial control system is researched and developed by our company. Adopt PLC as the control unit to acquire data on site and transfer to the touch screen and PC by RS-485 signal , to realize the parameter setting, sequence control, process control and a comprehensive analysis of the various data, automatic formation of statements, control interface, touch screen direct display of the implementing agencies working conditions and parameters. It enhances the scalability and compatibility of the system because the standard MODBUS protocol port.
Lower Computer System:Adopt PLC as the control unit commands of touch screen or PC are interpreted to corresponding timing signal to directly control the corresponding equipment. Besides, equipment condition data can be converted into digital signal, and make feedback to the touch screen display or PC for further data processing.
l The software control part adopts PID close loop, which has the features of control High precision control, and the low energy consumption.
l The touch screen as a senior control source, possess the functions of password classification management, parameter setting, alarm management, real-time curve display and on-site report.
1) පාලන පද්ධතිය
නැත. |
CONTROL PARAMETER |
CONTROL INDICATION |
1 |
PH |
|
3 |
උෂ්ණත්වය |
|
4 |
වේගය |
|
5 |
Defoaming |
|
6 |
ද්රව්ය පෝෂණය |
|
1. Main Units For Fermentation System
නැත. |
නාමය |
මුල් |
ප්රකාශය |
1 |
වැව |
චීනය |
|
2 |
Agitator-motor (SEW) |
ජර්මානුy brand, China made |
SEW |
3 |
Agitation System (axis,oar,etc) |
චීනය |
|
4 |
Double mechanical seal |
ජර්මනිය |
EagleBurgman |
5 |
Viewing Glass, lamp |
චීනය |
|
6 |
Steam flushed sanitary sampling Valve |
චීනය |
|
7 |
Tank bottom diaphragm vavle |
චීනය |
|
8 |
Cabinet, module, transmitter, cable, switch and so on |
චීනය |
|
9 |
HMI (MCGSE) |
චීනය |
HMI |
10 |
පීඑල්සී |
Germany brand, China made |
SEIMENS, S7-200 |
11 |
PH probe |
ස්විස් |
Hamilton origin |
12 |
Liquid Level probe |
චීනය |
|
13 |
Defoaming probe |
චීනය |
|
14 |
Feeding pin and pin cap |
චීනය |
|
15 |
වීදුරු බෝතලය |
චීනය |
|
16 |
Silicon Hose |
චීනය |
|
17 |
Circulating Pump |
Grandfos, China made |
|
18 |
පෙරහන |
ජර්මනිය |
SARTORIUS |
19 |
විදුලි හීටරය |
චීනය |
|
20 |
පර්සල්ට්ටික් පොම්පය |
චීනය |
Foam, acid, alkali, molasses (feeding) |
21 |
Solenoid valve for cooling water inlet |
China Taiwan |
|
22 |
Air Rotor Flow meter |
චීනය |
|
23 |
Stop valve |
චීනය |
|
24 |
කපාටය පරීක්ෂා කරන්න |
චීනය |
Cooling, jacket in |
25 |
Air rebreather, acro 37 (Glass bottle) |
ජර්මනිය |
සාටෝරියස් |
26 |
පීඩන දර්ශකය |
චීනය |
|
29 |
Converter (VFD) for agitator |
Germany brand China Made |
SIEMENS |
30 |
Manual diaphragm Valve |
චීනය |
|
31 |
Temperature PT100 ( Tank body) |
Japan Chip, China assemble |
|
32 |
Temperature PT100 (heater) |
Japan Chip, China assemble |
|
33 |
O -RING (silicone gel) |
චීනය |
|
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Microbial Cultivation |
Microbial |
becteria culture |
යීස්ට් |
එන්සයිම |
දිලීර |
Bioprocessing Cultivation |
ක්ෂුද්ර ජීවීන් |
lactic acid bacteria , lactobacillus, bacterium acidi lactici |
rhizobium ,nodule bacteria, legume bacteria |
Microbial fermentation |
Microbial Fermentation Manufacturing Capabilities |
කාබනික පොහොර |
Biotics (Fermentation bacteria : Bacillus sp, Bacillus subtilis...) |
ultraclean proteins |
the gut bacterium Escherichia coli |
the yeast Pichia pastoris |
ප්රොයිබොටික් |
ලයිසීන් |
ඉන්සියුලින් |
leben |
cultivate Bacillus subtilis, Laccto bacillus…. |
bio fertilizer fermenter |
biologic ph fertilizer |
Apple cider |
bio fertilizer |
අපතේ යන ජලය |
fusarium sambucinum |
enzyme preparation |
Bio Pesticide Fermentors |
biological pesticides |
ලැක්ටික් අම්ල බැක්ටීරියා |