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Авиационные биореакторы-ферментеры

200L 2000L Double mechanical seal airlift fermentor system for microoganism

The system is for microoganism cultivation.

  • Описание
  • Конкурентное преимущество
  • Характеристики
  • Применение
  • Написать
Описание

1. Description for 200L and 2000L Mechanical Agitation Fermenter  

 Volume  Parameter 

200L fermenter with agitation

2000Lfermenter with agitation

TTL Volume

206L

2004L

Объем работы

155L

1503L

Диаметр бака

450мм

1000мм

Высота бака

1200мм

2360мм

The ratio of D:H

1:2.66

1:2.36

Agitator-motor (SEW)

Germany SEW AC electrical machine.Speed range:50-400rpm,±%1FS

Sterilization mode

Have complete and reliable SIP sterilization system, the sterilization temperature and process is полностью автоматический monitored by computer sterilization program; Sterilization time is calculated by software automatically and remind after sterilization, thereby to reach safe, convenient and rapid sterilization process.  Температура стерилизации: 100-130℃.

нефтебаза" тело

1. Материал бака : SUS316L  Материал куртки:SUS304 

2. The polishing precision: Ra0.4µm,

The roughness of electropolishing internal surface reach to Ra≤0.4µm. The fillet is formed by Japanese plate hydraulic forming. All nozzles are formed by Japanese tensile method to form.  They confirm to GMP and FDA standard.

All elliptical heads are designed according to Japan Standard.

Давление в баллоне

Расчетное давление:≤0.25Mpa,Рабочее давление :≤0.2Mpa

Jacket pressure

Расчетное давление:≤0.35Mpa,Рабочее давление :≤0.3Mpa

Speed regular (VFD)

SIEMENS

Механическая печать

Germany EagleBurgmann double mechanical seal

Stirring oar

2 tiered 6 flat-bladed impeller, adjustable .

Foam breaker

1 tier mechanical foam breaker impeller, adjustable

Система фильтрации

Maximum ventilation capacity is designed at 1.5V/VM, the precision filter applies 0.2μm sterilizing membrane filter of портняжная мышца brand imported from Germany which can meet repeated high temperature sterilization.

Ventilation pressure

 Manual control the ventilatory by pressure adjustment; indicate the air inflow capacity by rotameter.

Tail gas discharging

Efficiently protected from biological pollution by tail gas filter

Culture transferring and inoculation

 принять regular flame inoculation is much safe and aseptic through peristaltic pump, sanitary silicone tube and exclusive plug pins.

Probe ports

Порты 4(1 ph port and 3 extra ports with blind plugs)

Конкурентное преимущество

1. Control System for Biological Process

1) Сведения о системе

BIO-4000 industrial control system is researched and developed by our company. Adopt PLC as the control unit to acquire data on site and transfer to the touch screen and PC by RS-485 signal , to realize the parameter setting, sequence control, process control and a comprehensive analysis of the various data, automatic formation of statements, control interface, touch screen direct display of the implementing agencies working conditions and parameters. It enhances the scalability and compatibility of the system because the standard MODBUS protocol port.

Lower Computer System:Adopt PLC as the control unit commands of touch screen or PC are interpreted to corresponding timing signal to directly control the corresponding equipment. Besides, equipment condition data can be converted into digital signal, and make feedback to the touch screen display or PC for further data processing.

l The software control part adopts PID close loop, which has the features of control High precision control, and the low energy consumption.

l The touch screen as a senior control source, possess the functions of password classification management, parameter setting, alarm management, real-time curve display and on-site report.

Характеристики

1) Система контроля 

 

CONTROL PARAMETER 

CONTROL INDICATION 

1

PH

  • 1. PLC automatic control
  • 2. Apply intellectual expert PID control, with very good control function of PH degree. It is equipped with Switzerland Hamilton gel type exclusive high temperature resistant sensor.
  • Display range: 0.00-14.00ph, control accuracy: ±0.02, resolution ratio:0.01;
  • Automatic acid and alkali feeding, can be fed by PLC automatic accurate control peristaltic pump or manually to ensure the security in material transmission in fermentation.
  • 33. Сенсорный экран
    • Display content (PH set value, ph real value, auto curve, alarm parameter, acid & alkali feeding peristaltic pump condition)

3

Перемена температур

  • 1. PLC automatic control, PT100 temperature sensor.
  • 2. Сенсорный экран
  • Display content (temperature set value, temperature real value, auto curve, alarm parameter, jacket temperature, all working parts running or stop condition, etc.)  Temperature up and lower limit set, control accuracy: ±0.2℃; resolution ratio: 0.1℃; test range: 0-160℃.
  • 3. Automatic heating up by electric heating; cooling water automatic cooling down by solenoid valve control. (Denmark Grundfos circulating pump).

4

Скорость

  • 1. PLC automatic control
  • 2. Applies AC SEW motor and Simens Inverter.
  • 3. Rotating speed range: 
  •    200L: 50-450 rpm, ±%1FS 
  •   2000L: 50-450 rpm, ±%1FS  
  • 4. Сенсорный экран
  • Display content ( rotating speed set value, real value, auto        curve, alarm parameter)

5

пеноудаляющий

  • 1. PLC automatic control
  • 2. Defoamed by efficient mechanical pressing type and liquid level electrode automatic control. The defoaming system is consisted of feeding hole, conveying pipelines, steam sterilization system, peristaltic pump and PLC to ensure the security in material transmission in fermentation. Add defoamer manually is also feasible. Liquid level electrode automatic control defoaming sensitivity: 100-100000Ω..
  • 3. Сенсорный экран
  • Display content (defoaming sensor and defoaming peristaltic pump working condition)

6

Подача материала

  • 1. PLC automatic control
  • 2. Digital set time-lapse and quantitive control, material feeding quantity display and record, easy for calculation.

1. Main Units For Fermentation System  

 

Имя 

Оригинал 

замечание 

1

нефтебаза"

Китай

 

2

Agitator-motor (SEW) 

Немецкийy brand, China made 

SEW  

3

Agitation System (axis,oar,etc)

Китай

 

4

Double mechanical seal

Германия

EagleBurgman

5

Viewing Glass, lamp

Китай

 

6

Steam flushed sanitary sampling Valve

Китай

 

7

Tank bottom diaphragm vavle

Китай

 

8

Cabinet, module, transmitter, cable, switch and so on

Китай

 

9

HMI (MCGSE)

Китай

HMI

10

PLC

Germany brand, China made

SEIMENS, S7-200

11

PH probe 

швейцарский 

Hamilton origin 

12

Liquid Level probe

Китай

 

13

Defoaming probe

Китай

 

14

Feeding pin and pin cap

Китай

 

15

Стеклянная бутылка

Китай

 

16

Силиконовый шланг

Китай

 

17

Циркуляционный насос

Grandfos, China made

 

18

Фильтр 

Германия 

САРТОРИУС  

19

Электрический нагреватель

Китай

 

20

Перистальтический насос

Китай

Foam, acid, alkali, molasses (feeding)

21

Solenoid valve for cooling water inlet

Китай Тайвань

 

22

Air Rotor Flow meter

Китай

 

23

Запорный клапан

Китай

 

24

Обратный клапан

Китай

Cooling, jacket in

25

 Air rebreather, acro 37 (Glass bottle) 

Германия 

портняжная мышца  

26

Индикатор давления

Китай

 

29

Converter (VFD) for agitator

Germany brand China Made

SIEMENS

30

Manual diaphragm Valve

Китай

 

31

Temperature PT100 ( Tank body)

Japan Chip, China assemble

 

32

Temperature PT100 (heater)

Japan Chip, China assemble

 

33

O -RING (silicone gel)

Китай

 


Применение

<

Microbial Cultivation 
микробный
becteria culture 
Дрожжи
Фермент
Грибы
Bioprocessing Cultivation
Микроорганизмы
lactic acid bacteria , lactobacillus, bacterium acidi lactici
rhizobium ,nodule bacteria, legume bacteria
Microbial fermentation
Microbial Fermentation Manufacturing Capabilities
 organic fertilizer
Biotics (Fermentation bacteria : Bacillus sp, Bacillus subtilis...)
ultraclean proteins
the gut bacterium Escherichia coli
the yeast Pichia pastoris
пробиотических
лизин                     
инсулин
жить
cultivate Bacillus subtilis, Laccto bacillus….
bio fertilizer fermenter
biologic ph fertilizer
Apple cider
bio fertilizer 
waste water
fusarium sambucinum
enzyme preparation
Bio Pesticide Fermentors
biological pesticides
lactic acid bacteria
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