SIP CIP Fermentor 100L

تجهیزات

مورد

5L 50L 500L

تخمیر کننده

بدن تخمیر کننده 

The size of fermenter takes in general use type as basis and The main material of the fermenter is made by 316L stainless steel. The design pressure: P(inside)= 0.3Mpa, P(interlayer)= 0.3Mpa, The polishing precision: Ra0.4～0.6, the ratio between diameter and height: 1:2.5

تخمیر کننده 5 لیتر حجم کار از 2-3.5 لیتر

تخمیر کننده 50 لیتر حجم کار از 20-35 لیتر

تخمیر کننده 500 لیتر حجم کار از 200-500 لیتر

روش عقیم سازی 

Auto sterilization 

سیستم تبادل 

Mechanical sealing system at the top of the fermenter; high-powered stirring oar, antifoam oar; AC electrical machine(SEW): infinite speed variation;rpm in the 500L germ fermenter: 70~400rpm±1%rpm;, The height of the stirring oar can be adjusted, too. 

تشخیص و کنترل دما 

Heat by thermostatic water tank and circulate by circulating pump(Grundfos, Denmark), autocontrol (cooling water+5℃)~70℃±0.1℃，temperature probe(imported) 

تشخیص و کنترل pH 

2.00-12.00±0.05pH, autocontrol by adding acid and base, pH sensor (Hamilton /Mettler, Switzerland) and shielding lead (Hamilton /Mettler, Switzerland). 

تشخیص و کنترل انجام دهید 

0-150±3% displaying precision 0.1%, sensor (Hamilton /Mettler, Switzerland) and shielding lead(Hamilton /Mettler, Switzerland) 

کنترل خوراک 

fermenter uses peristaltic pump (Longer) to add meterials  

کنترل ضد نفخ 

Tested by sencor and added antifoamer by peristaltic pump  

شناسایی و کنترل هوادهی 

manual control ventilatory capacity, the precision of nhaler : 0.1μ, displayed by rotameter. The range of flow adjusting of 10000L germ fermenter ：0~20000L/min

تشخیص فشار و کنترل 

Manual control exhaust by diaphragm cell valve,and displayed by pressure gauge. 

خط لوله و شیر  

The pipelines and valves which are in contact with the zymotic fluid are made by 316L stainless steel, the valves are diaphragm cell valves 

سیستم کنترل

BLBIO S Control System: on-site controller, the next crew for the Siemens S7-200 series PLC control system, it is a mature, stable, universal type of PLC, to suit a variety of automation applications, especially in manufacturing process control Application. Its modular, easy to implement distributed configuration and easy to master and so on, Siemens PLC control center has become a biological reaction process control implementation is economical and advanced control system, the system uses the touch screen display, on-site direct operations (menu type), all English menu and interface; also with the host computer for data transmission, data sampling and display tank, the system view of data analysis, reading settings.

10-inch LCD touch-sensitive screen as the display screen to display complete content-rich, user-friendly screen is simple, easy to operate. And disturbing each other. The control system can adapt to different range of sensors and actuators the output of the input signal with the signal anti-jamming system.

Software: Siemens S7+ FORCE CONTORL

Data collection and control module: Siemens S200 PLC controller and data collection and control module

1. کنترل
① Manual control: You can set the percentage of open valve or a valve opening ② automatic control mode: You can select continuous or PID PID control the switch ③ sequence control: the control of all parameters can be pre-set at least 10 control section, ④ for automatic segmentation remotely control: PC control ⑤ acceptable correlation control: the dissolved oxygen can select speed, air flow rate, tank pressure, control of feeding, etc.; pH can choose to control with acid and alkali

2. Measurement function: can feeding, bubble enemy, such as measurement of pH
3. XY-axis to chart real progress can be any expansion and contraction of graphics display, to help the operator determine the parameters of the interaction between the effects of the fermentation process to quickly modify and adjust

4 پردازش داده ها
1) نشان می دهد که تمام پارامترهای تجزیه و تحلیل منحنی روند
2) برای ذخیره ، نمایش ، تجزیه و تحلیل تمام پارامترهای منحنی تاریخی
3) می تواند تمام پارامترهای گزارش دسته ای را نشان دهد
4) داده ها را مستقیماً با USB کپی کنید

5) data storage format is compatible with EXCEL, EXCEL platform can be to deal with
5. Controller self-protection function: to set the password, others can not modify the fermentation parameters; and the controller is not lost due to power settings for each parameter
6. Can the process control parameters, each parameter can have 10 block can be set
7. نمایش زمان هر پارامتر ضبط فاصله می تواند تنظیم شود
8. دو پارامتر را می توان با تنظیمات صفحه و کالیبراسیون انجام داد

9. show the controller is really running against, the panel instructed the state process system, process hardware, and motion status indicator for understanding the various devices (such as peristaltic pumps, circulating pumps, heating, mixing, etc.) work status, Fault identification can be used as display
10. Each parameter of the transmission are independent modules, without disturbing each other, for easy maintenance
11.PH, DO and other parameters of control and associated controls can be adjusted