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Airlifti bioreaktorid-fermentaatorid

200L 2000L kahekordse mehaanilise tihendiga õhutõstmise kääritussüsteem mikrooganismi jaoks

The system is for microoganism cultivation.

  • Kirjeldus
  • Konkurentsieelis
  • tehnilised nõuded
  • Rakendused
  • Küsitlus
Kirjeldus

1. Description for 200L and 2000L Mechanical Agitation Fermenter  

 Volume  Parameter 

200L fermenter with agitation

2000Lfermenter with agitation

TTL Volume

206L

2004L

Töö maht

155L

1503L

Paagi läbimõõt

450mm

1000mm

Paagi kõrgus

1200mm

2360mm

The ratio of D:H

1: 2.66

1: 2.36

Agitator-motor (SEW)

Germany SEW AC electrical machine.Speed range:50-400rpm,±%1FS

Sterilization mode

Have complete and reliable SIP sterilization system, the sterilization temperature and process is täisautomaatne monitored by computer sterilization program; Sterilization time is calculated by software automatically and remind after sterilization, thereby to reach safe, convenient and rapid sterilization process.  Steriliseerimise temperatuur: 100-130℃.

Tank keha

1. Paagi materjal : SUS316L  Jope materjal:SUS304 

2. The polishing precision: Ra0.4µm,

The roughness of electropolishing internal surface reach to Ra≤0.4µm. The fillet is formed by Japanese plate hydraulic forming. All nozzles are formed by Japanese tensile method to form.  They confirm to GMP and FDA standard.

All elliptical heads are designed according to Japan Standard.

Paagi rõhk

Kujundatud rõhk:≤0.25Mpa,Töörõhk :≤0.2Mpa

Jacket pressure

Kujundatud rõhk:≤0.35Mpa,Töörõhk :≤0.3Mpa

Speed regular (VFD)

SIEMENS

Mehaaniline tihend

Germany EagleBurgmann double mechanical seal

Stirring oar

2 tiered 6 flat-bladed impeller, adjustable .

Foam breaker

1 tier mechanical foam breaker impeller, adjustable

Filtreerimissüsteem

Maximum ventilation capacity is designed at 1.5V/VM, the precision filter applies 0.2μm sterilizing membrane filter of Sartorius brand imported from Germany which can meet repeated high temperature sterilization.

Ventilation pressure

 Manual control the ventilatory by pressure adjustment; indicate the air inflow capacity by rotameter.

Tail gas discharging

Efficiently protected from biological pollution by tail gas filter

Culture transferring and inoculation

 Vastu võtta regular flame inoculation is much safe and aseptic through peristaltic pump, sanitary silicone tube and exclusive plug pins.

Probe ports

4 sadamad(1 ph port and 3 extra ports with blind plugs)

konkurentsieelise

1. Control System for Biological Process

1) Süsteemi kokkuvõte

BIO-4000 industrial control system is researched and developed by our company. Adopt PLC as the control unit to acquire data on site and transfer to the touch screen and PC by RS-485 signal , to realize the parameter setting, sequence control, process control and a comprehensive analysis of the various data, automatic formation of statements, control interface, touch screen direct display of the implementing agencies working conditions and parameters. It enhances the scalability and compatibility of the system because the standard MODBUS protocol port.

Lower Computer System:Adopt PLC as the control unit commands of touch screen or PC are interpreted to corresponding timing signal to directly control the corresponding equipment. Besides, equipment condition data can be converted into digital signal, and make feedback to the touch screen display or PC for further data processing.

l The software control part adopts PID close loop, which has the features of control High precision control, and the low energy consumption.

l The touch screen as a senior control source, possess the functions of password classification management, parameter setting, alarm management, real-time curve display and on-site report.

tehnilised nõuded

1) Control System 

NO. 

CONTROL PARAMETER 

CONTROL INDICATION 

1

PH

  • 1. PLC automaatjuhtimine
  • 2. Apply intellectual expert PID control, with very good control function of PH degree. It is equipped with Switzerland Hamilton gel type exclusive high temperature resistant sensor.
  • Display range: 0.00-14.00ph, control accuracy: ±0.02, resolution ratio:0.01;
  • Automatic acid and alkali feeding, can be fed by PLC automatic accurate control peristaltic pump or manually to ensure the security in material transmission in fermentation.
  • 33. Puutetundlik ekraan
    • Display content (PH set value, ph real value, auto curve, alarm parameter, acid & alkali feeding peristaltic pump condition)

3

Temperatuur

  • 1. PLC automatic control, PT100 temperature sensor.
  • 2. Puutetundlik ekraan
  • Display content (temperature set value, temperature real value, auto curve, alarm parameter, jacket temperature, all working parts running or stop condition, etc.)  Temperature up and lower limit set, control accuracy: ±0.2℃; resolution ratio: 0.1℃; test range: 0-160℃.
  • 3. Automatic heating up by electric heating; cooling water automatic cooling down by solenoid valve control. (Denmark Grundfos circulating pump).

4

Kiirus

  • 1. PLC automaatjuhtimine
  • 2. Applies AC SEW motor and Simens Inverter.
  • 3. Rotating speed range: 
  •    200L: 50-450 rpm, ±%1FS 
  •   2000L: 50-450 rpm, ±%1FS  
  • 4. Puutetundlik ekraan
  • Display content ( rotating speed set value, real value, auto        curve, alarm parameter)

5

Vahutamist

  • 1. PLC automaatjuhtimine
  • 2. Defoamed by efficient mechanical pressing type and liquid level electrode automatic control. The defoaming system is consisted of feeding hole, conveying pipelines, steam sterilization system, peristaltic pump and PLC to ensure the security in material transmission in fermentation. Add defoamer manually is also feasible. Liquid level electrode automatic control defoaming sensitivity: 100-100000Ω..
  • 3. Puutetundlik ekraan
  • Display content (defoaming sensor and defoaming peristaltic pump working condition)

6

Materjali söötmine

  • 1. PLC automaatjuhtimine
  • 2. Digital set time-lapse and quantitive control, material feeding quantity display and record, easy for calculation.

1. Main Units For Fermentation System  

NO. 

NIMI 

Originaal 

Märkus 

1

Tank

Hiina

 

2

Agitator-motor (SEW) 

saksay brand, China made 

SEW  

3

Agitation System (axis,oar,etc)

Hiina

 

4

Double mechanical seal

Saksamaa

EagleBurgman

5

Viewing Glass, lamp

Hiina

 

6

Steam flushed sanitary sampling Valve

Hiina

 

7

Tank bottom diaphragm vavle

Hiina

 

8

Cabinet, module, transmitter, cable, switch and so on

Hiina

 

9

HMI (MCGSE)

Hiina

HMI

10

PLC

Germany brand, China made

SEIMENS, S7-200

11

PH probe 

Šveitsi 

Hamilton origin 

12

Liquid Level probe

Hiina

 

13

Defoaming probe

Hiina

 

14

Feeding pin and pin cap

Hiina

 

15

Klaaspudel

Hiina

 

16

Silicon Hose

Hiina

 

17

Tsirkuleeriv pump

Grandfos, China made

 

18

filtrid 

Saksamaa 

SARTORIUS  

19

Elektrikütteseade

Hiina

 

20

Peristaltiline pump

Hiina

Foam, acid, alkali, molasses (feeding)

21

Solenoid valve for cooling water inlet

Hiina Taiwan

 

22

Air Rotor Flow meter

Hiina

 

23

Sulgeklapp

Hiina

 

24

Kontrollventiil

Hiina

Cooling, jacket in

25

 Air rebreather, acro 37 (Glass bottle) 

Saksamaa 

Sartorius  

26

Rõhuindikaator

Hiina

 

29

Converter (VFD) for agitator

Germany brand China Made

SIEMENS

30

Manual diaphragm Valve

Hiina

 

31

Temperature PT100 ( Tank body)

Japan Chip, China assemble

 

32

Temperature PT100 (heater)

Japan Chip, China assemble

 

33

O -RING (silicone gel)

Hiina

 


Rakendused

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Microbial Cultivation 
Mikroobne
becteria culture 
Pärm
Ensüüm
Seened
Bioprocessing Cultivation
Mikroorganismid
lactic acid bacteria , lactobacillus, bacterium acidi lactici
rhizobium ,nodule bacteria, legume bacteria
Microbial fermentation
Microbial Fermentation Manufacturing Capabilities
 organic fertilizer
Biotics (Fermentation bacteria : Bacillus sp, Bacillus subtilis...)
ultraclean proteins
the gut bacterium Escherichia coli
the yeast Pichia pastoris
probiootikum
lüsiini                     
insuliin
elama
cultivate Bacillus subtilis, Laccto bacillus….
bio fertilizer fermenter
biologic ph fertilizer
Apple cider
bio fertilizer 
waste water
fusarium sambucinum
enzyme preparation
Bio Pesticide Fermentors
biological pesticides
lactic acid bacteria
Võta meiega ühendust

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