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Биореактори-ферментатори на Airlift

200L 2000L Двойна механична уплътнителна система за въздушно повдигане за микроорганизъм

The system is for microoganism cultivation.

  • Описание
  • Конкурентно предимство
  • Спецификации
  • Приложения
  • Разследване
Описание

1. Description for 200L and 2000L Mechanical Agitation Fermenter

Volume Parameter

200L fermenter with agitation

2000Lfermenter with agitation

TTL Volume

206L

2004L

Работен обем

155L

1503L

Диаметър на резервоара

450mm

1000mm

Височина на резервоара

1200mm

2360mm

The ratio of D:H

1: 2.66

1: 2.36

Agitator-motor (SEW)

Germany SEW AC electrical machine.Speed range:50-400rpm,±%1FS

Sterilization mode

Have complete and reliable SIP sterilization system, the sterilization temperature and process is напълно автоматичен monitored by computer sterilization program; Sterilization time is calculated by software automatically and remind after sterilization, thereby to reach safe, convenient and rapid sterilization process. Температура на стерилизация: 100-130℃.

Резервоар тяло

1. Материал на резервоара : SUS316L Материал на якета:SUS304

2. The polishing precision: Ra0.4µm,

The roughness of electropolishing internal surface reach to Ra≤0.4µm. The fillet is formed by Japanese plate hydraulic forming. All nozzles are formed by Japanese tensile method to form. They confirm to GMP and FDA standard.

All elliptical heads are designed according to Japan Standard.

Налягане на резервоара

Designed Pressure:≤0.25Mpa,Работно налягане :≤0.2Mpa

Jacket pressure

Designed Pressure:≤0.35Mpa,Работно налягане :≤0.3Mpa

Speed regular (VFD)

SIEMENS

Механично уплътнение

Germany EagleBurgmann double mechanical seal

Stirring oar

2 tiered 6 flat-bladed impeller, adjustable .

Foam breaker

1 tier mechanical foam breaker impeller, adjustable

Система за филтрация

Maximum ventilation capacity is designed at 1.5V/VM, the precision filter applies 0.2μm sterilizing membrane filter of бедрен мускул brand imported from Germany which can meet repeated high temperature sterilization.

Ventilation pressure

Manual control the ventilatory by pressure adjustment; indicate the air inflow capacity by rotameter.

Tail gas discharging

Efficiently protected from biological pollution by tail gas filter

Culture transferring and inoculation

приеме regular flame inoculation is much safe and aseptic through peristaltic pump, sanitary silicone tube and exclusive plug pins.

Probe ports

4 пристанища(1 ph port and 3 extra ports with blind plugs)

конкурентно предимство

1. Control System for Biological Process

1) System Summary

BIO-4000 industrial control system is researched and developed by our company. Adopt PLC as the control unit to acquire data on site and transfer to the touch screen and PC by RS-485 signal , to realize the parameter setting, sequence control, process control and a comprehensive analysis of the various data, automatic formation of statements, control interface, touch screen direct display of the implementing agencies working conditions and parameters. It enhances the scalability and compatibility of the system because the standard MODBUS protocol port.

Lower Computer System:Adopt PLC as the control unit commands of touch screen or PC are interpreted to corresponding timing signal to directly control the corresponding equipment. Besides, equipment condition data can be converted into digital signal, and make feedback to the touch screen display or PC for further data processing.

l The software control part adopts PID close loop, which has the features of control High precision control, and the low energy consumption.

l The touch screen as a senior control source, possess the functions of password classification management, parameter setting, alarm management, real-time curve display and on-site report.

Спецификации

1) Система за контрол на

Не трябва.

CONTROL PARAMETER

CONTROL INDICATION

1

PH

  • 1. PLC automatic control
  • 2. Apply intellectual expert PID control, with very good control function of PH degree. It is equipped with Switzerland Hamilton gel type exclusive high temperature resistant sensor.
  • Display range: 0.00-14.00ph, control accuracy: ±0.02, resolution ratio:0.01;
  • Automatic acid and alkali feeding, can be fed by PLC automatic accurate control peristaltic pump or manually to ensure the security in material transmission in fermentation.
  • 33. Touch screen display
    • Display content (PH set value, ph real value, auto curve, alarm parameter, acid & alkali feeding peristaltic pump condition)

3

температура

  • 1. PLC automatic control, PT100 temperature sensor.
  • 2. Touch screen display
  • Display content (temperature set value, temperature real value, auto curve, alarm parameter, jacket temperature, all working parts running or stop condition, etc.) Temperature up and lower limit set, control accuracy: ±0.2℃; resolution ratio: 0.1℃; test range: 0-160℃.
  • 3. Automatic heating up by electric heating; cooling water automatic cooling down by solenoid valve control. (Denmark Grundfos circulating pump).

4

Скорост

  • 1. PLC automatic control
  • 2. Applies AC SEW motor and Simens Inverter.
  • 3. Rotating speed range:
  • 200L: 50-450 rpm, ±%1FS
  • 2000L: 50-450 rpm, ±%1FS
  • 4. Touch screen display
  • Display content ( rotating speed set value, real value, auto curve, alarm parameter)

5

Defoaming

  • 1. PLC automatic control
  • 2. Defoamed by efficient mechanical pressing type and liquid level electrode automatic control. The defoaming system is consisted of feeding hole, conveying pipelines, steam sterilization system, peristaltic pump and PLC to ensure the security in material transmission in fermentation. Add defoamer manually is also feasible. Liquid level electrode automatic control defoaming sensitivity: 100-100000Ω..
  • 3. Touch screen display
  • Display content (defoaming sensor and defoaming peristaltic pump working condition)

6

Material feeding

  • 1. PLC automatic control
  • 2. Digital set time-lapse and quantitive control, material feeding quantity display and record, easy for calculation.

1. Main Units For Fermentation System

Не трябва.

NAME

Оригинал

Забележка

1

Резервоар

Китай

2

Agitator-motor (SEW)

Germany brand, China made

SEW

3

Agitation System (axis,oar,etc)

Китай

4

Double mechanical seal

Германия

EagleBurgman

5

Viewing Glass, lamp

Китай

6

Steam flushed sanitary sampling Valve

Китай

7

Tank bottom diaphragm vavle

Китай

8

Cabinet, module, transmitter, cable, switch and so on

Китай

9

HMI (MCGSE)

Китай

HMI

10

PLC

Germany brand, China made

SEIMENS, S7-200

11

PH probe

Швейцарски

Hamilton origin

12

Liquid Level probe

Китай

13

Defoaming probe

Китай

14

Feeding pin and pin cap

Китай

15

Стъклена бутилка

Китай

16

Silicon Hose

Китай

17

Circulating Pump

Grandfos, China made

18

филтър

Германия

SARTORIUS

19

Електрически нагревател

Китай

20

Перисталтична помпа

Китай

Foam, acid, alkali, molasses (feeding)

21

Solenoid valve for cooling water inlet

Китай Тайван

22

Air Rotor Flow meter

Китай

23

Спиращ клапан

Китай

24

Проверете вентила

Китай

Cooling, jacket in

25

Air rebreather, acro 37 (Glass bottle)

Германия

бедрен мускул

26

Индикатор за налягане

Китай

29

Converter (VFD) for agitator

Germany brand China Made

SIEMENS

30

Manual diaphragm Valve

Китай

31

Temperature PT100 ( Tank body)

Japan Chip, China assemble

32

Temperature PT100 (heater)

Japan Chip, China assemble

33

O -RING (silicone gel)

Китай


Приложения

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Microbial Cultivation
Microbial
becteria culture
Мая
Ензим
Гъби
Bioprocessing Cultivation
Микроорганизмите
lactic acid bacteria , lactobacillus, bacterium acidi lactici
rhizobium ,nodule bacteria, legume bacteria
Microbial fermentation
Microbial Fermentation Manufacturing Capabilities
органичен тор
Biotics (Fermentation bacteria : Bacillus sp, Bacillus subtilis...)
ultraclean proteins
the gut bacterium Escherichia coli
the yeast Pichia pastoris
пробиотик
лизин
инсулин
Leben
cultivate Bacillus subtilis, Laccto bacillus….
bio fertilizer fermenter
biologic ph fertilizer
ябълков сайдер
bio fertilizer
отпадъчни води
fusarium sambucinum
enzyme preparation
Bio Pesticide Fermentors
biological pesticides
млечнокисели бактерии
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