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AirLift біярэактары-ферментёры

200L 2000L Double mechanical seal airlift fermentor system for microoganism

The system is for microoganism cultivation.

  • апісанне
  • Канкурэнтаздольнасць і перавага
  • спецыфікацыі
  • прыкладанняў
  • Запыт
апісанне

1. Description for 200L and 2000L Mechanical Agitation Fermenter  

 Volume  Parameter 

200L fermenter with agitation

2000Lfermenter with agitation

TTL Volume

206L

2004L

Аб'ём працы

155L

1503L

Дыяметр танка

450mm

1000mm

Вышыня танка

1200mm

2360mm

The ratio of D:H

1: 2.66

1: 2.36

Agitator-motor (SEW)

Germany SEW AC electrical machine.Speed range:50-400rpm,±%1FS

Рэжым стэрылізацыі

Have complete and reliable SIP sterilization system, the sterilization temperature and process is цалкам аўтаматычны monitored by computer sterilization program; Sterilization time is calculated by software automatically and remind after sterilization, thereby to reach safe, convenient and rapid sterilization process.  Тэмпература стэрылізацыі: 100-130℃.

Бак цела

1. Матэрыял танка : SUS316L  Матэрыял курткі:SUS304 

2. The polishing precision: Ra0.4µm,

The roughness of electropolishing internal surface reach to Ra≤0.4µm. The fillet is formed by Japanese plate hydraulic forming. All nozzles are formed by Japanese tensile method to form.  They confirm to GMP and FDA standard.

All elliptical heads are designed according to Japan Standard.

Ціск у танку

Прызначаны ціск:≤0.25Мпа,працоўны ціск :≤0.2Мпа

Jacket pressure

Прызначаны ціск:≤0.35Мпа,працоўны ціск :≤0.3Мпа

Speed regular (VFD)

SIEMENS

механічнае ўшчыльненне

Germany EagleBurgmann double mechanical seal

Stirring oar

2 tiered 6 flat-bladed impeller, adjustable .

Foam breaker

1 tier mechanical foam breaker impeller, adjustable

Сістэма фільтрацыі

Maximum ventilation capacity is designed at 1.5V/VM, the precision filter applies 0.2μm sterilizing membrane filter of Сарторый brand imported from Germany which can meet repeated high temperature sterilization.

Ventilation pressure

 Manual control the ventilatory by pressure adjustment; indicate the air inflow capacity by rotameter.

Tail gas discharging

Efficiently protected from biological pollution by tail gas filter

Culture transferring and inoculation

 Прыняць regular flame inoculation is much safe and aseptic through peristaltic pump, sanitary silicone tube and exclusive plug pins.

Probe ports

парты 4(1 ph port and 3 extra ports with blind plugs)

канкурэнтныя перавагі

1. Control System for Biological Process

1) Звесткі аб сістэме

BIO-4000 industrial control system is researched and developed by our company. Adopt PLC as the control unit to acquire data on site and transfer to the touch screen and PC by RS-485 signal , to realize the parameter setting, sequence control, process control and a comprehensive analysis of the various data, automatic formation of statements, control interface, touch screen direct display of the implementing agencies working conditions and parameters. It enhances the scalability and compatibility of the system because the standard MODBUS protocol port.

Lower Computer System:Adopt PLC as the control unit commands of touch screen or PC are interpreted to corresponding timing signal to directly control the corresponding equipment. Besides, equipment condition data can be converted into digital signal, and make feedback to the touch screen display or PC for further data processing.

l The software control part adopts PID close loop, which has the features of control High precision control, and the low energy consumption.

l The touch screen as a senior control source, possess the functions of password classification management, parameter setting, alarm management, real-time curve display and on-site report.

спецыфікацыі

1) Сістэма рэгулявання 

NO. 

CONTROL PARAMETER 

CONTROL INDICATION 

1

PH

  • 1. Аўтаматычнае кіраванне PLC
  • 2. Apply intellectual expert PID control, with very good control function of PH degree. It is equipped with Switzerland Hamilton gel type exclusive high temperature resistant sensor.
  • Display range: 0.00-14.00ph, control accuracy: ±0.02, resolution ratio:0.01;
  • Automatic acid and alkali feeding, can be fed by PLC automatic accurate control peristaltic pump or manually to ensure the security in material transmission in fermentation.
  • 33. Дысплей з сэнсарным экранам
    • Display content (PH set value, ph real value, auto curve, alarm parameter, acid & alkali feeding peristaltic pump condition)

3

тэмпература

  • 1. PLC automatic control, PT100 temperature sensor.
  • 2. Дысплей з сэнсарным экранам
  • Display content (temperature set value, temperature real value, auto curve, alarm parameter, jacket temperature, all working parts running or stop condition, etc.)  Temperature up and lower limit set, control accuracy: ±0.2℃; resolution ratio: 0.1℃; test range: 0-160℃.
  • 3. Automatic heating up by electric heating; cooling water automatic cooling down by solenoid valve control. (Denmark Grundfos circulating pump).

4

Хуткасць

  • 1. Аўтаматычнае кіраванне PLC
  • 2. Applies AC SEW motor and Simens Inverter.
  • 3. Rotating speed range: 
  •    200L: 50-450 rpm, ±%1FS 
  •   2000L: 50-450 rpm, ±%1FS  
  • 4. Дысплей з сэнсарным экранам
  • Display content ( rotating speed set value, real value, auto        curve, alarm parameter)

5

Пеногасение

  • 1. Аўтаматычнае кіраванне PLC
  • 2. Defoamed by efficient mechanical pressing type and liquid level electrode automatic control. The defoaming system is consisted of feeding hole, conveying pipelines, steam sterilization system, peristaltic pump and PLC to ensure the security in material transmission in fermentation. Add defoamer manually is also feasible. Liquid level electrode automatic control defoaming sensitivity: 100-100000Ω..
  • 3. Дысплей з сэнсарным экранам
  • Display content (defoaming sensor and defoaming peristaltic pump working condition)

6

матэрыял кармлення

  • 1. Аўтаматычнае кіраванне PLC
  • 2. Digital set time-lapse and quantitive control, material feeding quantity display and record, easy for calculation.

1. Main Units For Fermentation System  

NO. 

NAME 

Арыгінал 

Заўвагу 

1

Бак

Кітай

 

2

Agitator-motor (SEW) 

нямецкіy brand, China made 

SEW  

3

Agitation System (axis,oar,etc)

Кітай

 

4

Double mechanical seal

Германія

EagleBurgman

5

Viewing Glass, lamp

Кітай

 

6

Steam flushed sanitary sampling Valve

Кітай

 

7

Tank bottom diaphragm vavle

Кітай

 

8

Cabinet, module, transmitter, cable, switch and so on

Кітай

 

9

HMI (MCGSE)

Кітай

HMI

10

PLC

Germany brand, China made

SEIMENS, S7-200

11

PH probe 

Швейцарскі 

Hamilton origin 

12

Liquid Level probe

Кітай

 

13

Defoaming probe

Кітай

 

14

Feeding pin and pin cap

Кітай

 

15

шкляная бутэлька

Кітай

 

16

Сіліконавы шланг

Кітай

 

17

Цыркуляцыйны помпа

Grandfos, China made

 

18

фільтры 

Германія 

SARTORIUS  

19

Электрычны абагравальнік

Кітай

 

20

перистальтический насос

Кітай

Foam, acid, alkali, molasses (feeding)

21

Solenoid valve for cooling water inlet

Кітай Тайвань

 

22

Air Rotor Flow meter

Кітай

 

23

запорный клапан

Кітай

 

24

Зваротны клапан

Кітай

Cooling, jacket in

25

 Air rebreather, acro 37 (Glass bottle) 

Германія 

Сарторый  

26

Індыкатар ціску

Кітай

 

29

Converter (VFD) for agitator

Germany brand China Made

SIEMENS

30

Manual diaphragm Valve

Кітай

 

31

Temperature PT100 ( Tank body)

Japan Chip, China assemble

 

32

Temperature PT100 (heater)

Japan Chip, China assemble

 

33

O -RING (silicone gel)

Кітай

 


прыкладанняў

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becteria culture 
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Фермент
грыбы
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ultraclean proteins
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the yeast Pichia pastoris
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