1. Description for 200L and 2000L Mechanical Agitation Fermenter
Volume Parameter |
200L fermenter with agitation |
2000Lfermenter with agitation |
TTL Volume |
206L |
2004L |
የሥራ መጠን |
155L |
1503L |
ታንክ ዲያሜትር |
450mm |
1000mm |
ታንክ ቁመት |
1200mm |
2360mm |
The ratio of D:H |
1: 2.66 |
1: 2.36 |
Agitator-motor (SEW) |
Germany SEW AC electrical machine.Speed range:50-400rpm:±%1FS |
|
Sterilization mode |
Have complete and reliable SIP sterilization system, the sterilization temperature and process is ሙሉ በሙሉ አውቶማቲክ monitored by computer sterilization program; Sterilization time is calculated by software automatically and remind after sterilization, thereby to reach safe, convenient and rapid sterilization process. የመተንፈሻ ሙቀት: 100-130℃. |
|
ታንክ አካል |
1. የውሃ ማጠራቀሚያ : SUS316L ጃኬት ቁሳቁስ:SUS304 2. The polishing precision: Ra≤0.4µm, The roughness of electropolishing internal surface reach to Ra≤0.4µm. The fillet is formed by Japanese plate hydraulic forming. All nozzles are formed by Japanese tensile method to form. They confirm to GMP and FDA standard. All elliptical heads are designed according to Japan Standard. |
|
Tank pressure |
Designed Pressure:≤0.25 ሜፓ:የሥራ ግፊት :≤0.2 ሜፓ |
|
Jacket pressure |
Designed Pressure:≤0.35 ሜፓ:የሥራ ግፊት :≤0.3 ሜፓ |
|
Speed regular (VFD) |
SIEMENS |
|
ሜካኒካል ማኅተም |
Germany EagleBurgmann double mechanical seal |
|
Stirring oar |
2 tiered 6 flat-bladed impeller, adjustable . |
|
Foam breaker |
1 tier mechanical foam breaker impeller, adjustable |
|
የማጣሪያ ስርዓት |
Maximum ventilation capacity is designed at 1.5V/VM, the precision filter applies 0.2μm sterilizing membrane filter of ሳርቶሪየስ brand imported from Germany which can meet repeated high temperature sterilization. |
|
Ventilation pressure |
Manual control the ventilatory by pressure adjustment; indicate the air inflow capacity by rotameter. |
|
Tail gas discharging |
Efficiently protected from biological pollution by tail gas filter |
|
Culture transferring and inoculation |
ወስዶ እሥራ ላይ አዋለ regular flame inoculation is much safe and aseptic through peristaltic pump, sanitary silicone tube and exclusive plug pins. |
|
Probe ports |
4 ወደቦች(1 ph port and 3 extra ports with blind plugs) |
1. Control System for Biological Process
1) የስርዓት ማጠቃለያ
BIO-4000 industrial control system is researched and developed by our company. Adopt PLC as the control unit to acquire data on site and transfer to the touch screen and PC by RS-485 signal , to realize the parameter setting, sequence control, process control and a comprehensive analysis of the various data, automatic formation of statements, control interface, touch screen direct display of the implementing agencies working conditions and parameters. It enhances the scalability and compatibility of the system because the standard MODBUS protocol port.
Lower Computer System:Adopt PLC as the control unit commands of touch screen or PC are interpreted to corresponding timing signal to directly control the corresponding equipment. Besides, equipment condition data can be converted into digital signal, and make feedback to the touch screen display or PC for further data processing.
l The software control part adopts PID close loop, which has the features of control High precision control, and the low energy consumption.
l The touch screen as a senior control source, possess the functions of password classification management, parameter setting, alarm management, real-time curve display and on-site report.
1) የመቆጣጠሪያ ስርዓት
አይ. |
CONTROL PARAMETER |
CONTROL INDICATION |
1 |
PH |
|
3 |
ትኩሳት |
|
4 |
ፍጥነት |
|
5 |
መፍሰስ |
|
6 |
Material feeding |
|
1. Main Units For Fermentation System
አይ. |
NAME |
የመጀመሪያ |
አመለከተ |
1 |
ታንክ |
ቻይና |
|
2 |
Agitator-motor (SEW) |
ጀርመንኛy brand, China made |
ቁ |
3 |
Agitation System (axis,oar,etc) |
ቻይና |
|
4 |
Double mechanical seal |
ጀርመን |
EagleBurgman |
5 |
Viewing Glass, lamp |
ቻይና |
|
6 |
Steam flushed sanitary sampling Valve |
ቻይና |
|
7 |
Tank bottom diaphragm vavle |
ቻይና |
|
8 |
Cabinet, module, transmitter, cable, switch and so on |
ቻይና |
|
9 |
HMI (MCGSE) |
ቻይና |
HMI |
10 |
PLC |
Germany brand, China made |
SEIMENS, S7-200 |
11 |
PH probe |
የስዊስ |
Hamilton origin |
12 |
Liquid Level probe |
ቻይና |
|
13 |
Defoaming probe |
ቻይና |
|
14 |
Feeding pin and pin cap |
ቻይና |
|
15 |
የብርጭቆ ጠርሙስ |
ቻይና |
|
16 |
Silicon Hose |
ቻይና |
|
17 |
Circulating Pump |
Grandfos, China made |
|
18 |
ማጣሪያ |
ጀርመን |
SARTORIUS |
19 |
የኤሌክትሪክ ማሞቂያ |
ቻይና |
|
20 |
የፖታቲክ ፓምፕ |
ቻይና |
Foam, acid, alkali, molasses (feeding) |
21 |
Solenoid valve for cooling water inlet |
ቻይና ታይዋን |
|
22 |
Air Rotor Flow meter |
ቻይና |
|
23 |
ቫልቭን ያቁሙ |
ቻይና |
|
24 |
ቫልቭ ፈትሽ |
ቻይና |
Cooling, jacket in |
25 |
Air rebreather, acro 37 (Glass bottle) |
ጀርመን |
ሳርቶሪየስ |
26 |
Pressure Indicator |
ቻይና |
|
29 |
Converter (VFD) for agitator |
Germany brand China Made |
SIEMENS |
30 |
Manual diaphragm Valve |
ቻይና |
|
31 |
Temperature PT100 ( Tank body) |
Japan Chip, China assemble |
|
32 |
Temperature PT100 (heater) |
Japan Chip, China assemble |
|
33 |
O -RING (silicone gel) |
ቻይና |
|
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Microbial Cultivation |
ማይክሮባዮል |
becteria culture |
እርሻ |
ኤንዛይም |
ፈንጋይ |
Bioprocessing Cultivation |
ረቂቅ ተሕዋስያን |
lactic acid bacteria , lactobacillus, bacterium acidi lactici |
rhizobium ,nodule bacteria, legume bacteria |
Microbial fermentation |
Microbial Fermentation Manufacturing Capabilities |
ኦርጋኒክ ማዳበሪያ |
Biotics (Fermentation bacteria : Bacillus sp, Bacillus subtilis...) |
ultraclean proteins |
the gut bacterium Escherichia coli |
the yeast Pichia pastoris |
probiotic |
ላይሲን |
ኢንሱሊን |
leben |
cultivate Bacillus subtilis, Laccto bacillus…. |
bio fertilizer fermenter |
biologic ph fertilizer |
አፕል cider |
bio fertilizer |
ቆሻሻ ውኃ |
fusarium sambucinum |
enzyme preparation |
Bio Pesticide Fermentors |
biological pesticides |
lactic acid bacteria |