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Bioreaktore van vlekvrye staal-fermentors

12-Double mechanical seal Production fermentation system

The bottom agitation bioreactor

  • Beskrywing
  • Kompeterende voordeel
  • spesifikasies
  • ondersoek
Beskrywing

toerusting

item

Reqirements and manufacturers

5L 50L 500L

fermenter

Fermenterende liggaam

The size of fermenter takes in general use type as basis and The main material of the fermenter is made by 316L stainless steel. The design pressure: P(inside)=0.3Mpa,P(interlayer)= 0.3Mpa, The polishing precision: Ra0.4~0.6, the ratio between diameter and height: 1:2.5
5 liter fermenteerder Werkvolumes wat wissel van 2-3.5 liter
50 liter fermenteerder Werkvolumes wat wissel van 20-35 liter
500 liter fermenteerder Werkvolumes wat wissel van 200-500 liter

Sterilisasiemetode

Outo-sterilisasie

Roer stelsel

Mechanical sealing system at the top of the fermenter; high-powered stirring oar, antifoam oar; AC electrical machine(SEW): infinite speed variation;rpm in the 500L germ fermenter: 70~400rpm±1%rpm;, The height of the stirring oar can be adjusted, too.

Temperatuuropsporing en -beheer

Heat by thermostatic water tank and circulate by circulating pump(Grundfos, Denmark), autocontrol (cooling water+5℃)~70℃±0.1℃,temperature probe(imported)

pH opsporing en beheer

2.00-12.00±0.05pH, autocontrol by adding acid and base, pH sensor (Hamilton /Mettler,Switzerland) and shielding lead (Hamilton /Mettler, Switzerland).

DOEN opsporing en beheer

0-150±3% displaying precision 0.1%, sensor (Hamilton /Mettler, Switzerland) and shielding lead(Hamilton /Mettler, Switzerland)

Voerbeheer

fermentator gebruik peristaltiese pomp (Langer) om meterials by te voeg

Antifoam beheer

Getoets deur sencor en bygevoeg antifoamer deur peristaltiese pomp

Lugtuigopsporing en -beheer

manual control ventilatory capacity, the precision of nhaler : 0.1μ, displayed by rotameter. The range of flow adjusting of 10000L germ fermenter :0~20000L/min

drukopsporing en -beheer

Manual control exhaust by diaphragm cell valve,and displayed by pressure gauge.

Pyplyn en klep

The pipelines and valves which are in contact with the zymotic fluid are made by 316L stainless steel, the valves are diaphragm cell valves

Beheer stelsel

BLBIO S Control System: on-site controller, the next crew for the Siemens S7-200 series PLC control system, it is a mature, stable, universal type of PLC, to suit a variety of automation applications, especially in manufacturing process control Application. Its modular, easy to implement distributed configuration and easy to master and so on, Siemens PLC control center has become a biological reaction process control implementation is economical and advanced control system, the system uses the touch screen display, on-site direct operations (menu type), all English menu and interface; also with the host computer for data transmission, data sampling and display tank, the system view of data analysis, reading settings.
10-inch LCD touch-sensitive screen as the display screen to display complete content-rich, user-friendly screen is simple, easy to operate. And disturbing each other. The control system can adapt to different range of sensors and actuators the output of the input signal with the signal anti-jamming system.
Sagteware: Siemens S7 + FORCE CONTORL
Data-insamelings- en beheermodule: Siemens S200 PLC-beheerder en data-insamelings- en beheermodule
1. beheer
① Manual control: You can set the percentage of open valve or a valve opening ② automatic control mode: You can select continuous or PID PID control the switch ③ sequence control: the control of all parameters can be pre-set at least 10 control section, ④ for automatic segmentation remotely control: PC control ⑤ acceptable correlation control: the dissolved oxygen can select speed, air flow rate, tank pressure, control of feeding, etc.; pH can choose to control with acid and alkali
2. Meetfunksie: kan voed, vyand borrel, soos meting van pH
3. XY-axis to chart real progress can be any expansion and contraction of graphics display, to help the operator determine the parameters of the interaction between the effects of the fermentation process to quickly modify and adjust
4. Data verwerking
1) om aan te toon dat al die parameters van die neigingskurwe-analise
2) om al die historiese kurwe parameters op te slaan, te vertoon, te ontleed
3) kan al die parameters van die joernaalverslag vertoon
4) kopieer die data direk met die USB
5) data stoor formaat is verenigbaar met EXCEL, EXCEL platform kan wees om te gaan met
5. Controller self-protection function: to set the password, others can not modify the fermentation parameters; and the controller is not lost due to power settings for each parameter
6. Kan die proses beheer parameters, elke parameter kan 10 blok kan word ingestel
7. Die tydsweergawe van elke parameteropname-interval kan aangepas word
8. Twee parameters kan met die skerminstellings en kalibrasie uitgevoer word
9. show the controller is really running against, the panel instructed the state process system, process hardware, and motion status indicator for understanding the various devices (such as peristaltic pumps, circulating pumps, heating, mixing, etc.) work status, Fault identification can be used as display
10. Elke parameter van die transmissie is onafhanklike modules, sonder om mekaar te steur, vir maklike onderhoud
11.PH, DO en ander parameters van beheer en gepaardgaande kontroles kan aangepas word

PC sagteware

BLBIO-Ver8.0 is a data recording and processing as one of the fermentation of special packages, with the English operation interface, data storage and backup, curve analysis, report generation analysis, anomaly analysis, for the fermentation and production process control and data processing bring a lot of convenience.
Belangrikste eienskappe:
1. Can record the fermentation time, temperature, pH, dissolved oxygen, rotational speed, air flow, pressure, fill quantity, the amount of foam enemy, acid dosage
2. Can be sent under the controlled variable settings and control parameters, remote operation
3. Can be set sequence control
4. Can type off-line parameters, and records show
5. Trend curve, historical curve shows can display 1-10 (any setting) curve;
- You can select a different start time and the time period (8,24,48,72,96 and 144 hours);
- You can set the upper and lower curves show, in order to improve display resolution;
- You can choose any of several different batches (1-10) curve also shows that for comparative analysis;
- and Y-axis parallel to the secant by the mouse to drag the reading, followed by curve data is activated, the fermentation time (X axis) and the same time the data curve with the secant movement changes;
6. Report Printing
- can show significant 1-12 (any set) data, and print output;
- You can select a different start time and the time and can choose different time intervals (1,5,15,30,60 minutes);
- You can choose any of several different batches (any set) data, and print output,
- To comparative analysis;
7. curve printing
- You can show the curve was printed by color printer;
EXCEL platform can also be carried out in data processing and printing, is very convenient.

Mededingende voordeel

Technical parameter:Material and brand of key components

Aantal

Sleutelkomponent

Materiaal en handelsmerk

1

Vaartuigstelsel

The cylinder designed by our company uses stainless steel

2

Spoedmotor

Duitsland

3

Spoedreguleerder

Fuji, Japan

4

Klep

Taiwan

5

Lugfilter

0.2μm, Dominica Verenigde Koninkryk

6

Asemhalingsfilter

0.2μm, SARTORIUS, Duitsland

7

pH-elektrode

Hamilton / Mettler-Toledo, Switserland

8

DOEN elektrode

Hamilton / Mettler-Toledo, Switserland

Opsionele konfigurasielys
1 Tenkdop maak die stelsel outomaties oop (outomatiese dekselhyser)
2 Voer en beweeg stelsel van tenkbodem
3 Dubbele meganiese seël - Dubbele beskerming
4 Drukreguleerder
5 Dubbele eindvlak en verkoelingsmeermiddelstelsel
6 Geïnaktiveerde uitlaatstelsel
7 Effek van roer
8 Termiese massa vloeimeter
9 Weegstelsel vir weegskaal
10 Tenk weeg module-mettler
11 Siemens PLC, Schneider intermediêr

spesifikasies

Vir selverbouing, bakterieë, mikrobiese fermentasie en ens.
SEQ. belangrikste kenmerke
1 Vol outomatiese toerustingstelsel insluitende outomatiese skoonmaak (CIP), outomatiese sterilisering (SIP)
2 Buigsame en modulêre ontwerpstelsel,gebruikersvriendelike sagteware, maklike werking
3 Met 'n ryk ervaring vir kliënte uit verskillende lande met volwasse standaardontwerp en geoptimaliseerde ontwerp
4 Ekonomiese keuse en waarborg 'n probleemvrye werking en wêreldwyd
5 Doeltreffende diensondersteuning en beskikbaarheid van onderdele vir oorsese en binnelandse mark

Tipe BLBIO-5/7 / 10SJ BLBIO-20/30/50 BLBIO-100/150 / 200SJ BLBIO-250/300 / 500SJ
Totale volume 5 / 7 / 10 20 / 30 / 50 100 / 150 / 200 250 / 300 / 500
Maksimum laai Hoeveelheid vloeistof 4 / 5 / 8 16 / 21 / 40 70 / 120 / 160 200 / 210 / 400
Materiale 316L stainless steel
Roermetodes the magnetic structure and top driven by the mechanical coupling
Basiese konfigurasie (opsioneel) temperatuur, RPM, PH, DO, antiskuim, voer, deurlugting (handleiding), Druk (handleiding), sluk
Uitbreidbare konfigurasie (opsioneel) Liquid level control, feed weighing system, multifeeds & online testing of the content of methanol and ethanol, detection of O2 & CO2 exhausts
Control System BLBIO-B. C. S BIO-Process controller
Elektriese krag 220V 2KW 220V 3KW 380V 6KW 380V 8KW
Dimension (L * W * H) 890 * 660 * 1600 1300 * 790 * 1700 1400 * 820 * 2200 2000 * 1500 * 2800
Netto gewig (kg) 120 150 250 400
Die hoeveelheid stoom vir sterilisasie 220V 3-6KW 380V 9-12KW 380V 18-24KW 380V 36-45KW




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