12-Sistem fermentasi seal produksi mekanik ganda

Equipment

Barang

Reqirements and manufacturers

5L 50L 500L

fermentor

Tubuh fermentor

The size of fermenter takes in general use type as basis and The main material of the fermenter is made by 316L stainless steel. The design pressure: P(inside)=0.3Mpa,P(interlayer)= 0.3Mpa, The polishing precision: Ra0.4～0.6, the ratio between diameter and height: 1:2.5
5 liter fermenter Volume pekerjaan mulai dari 2-3.5 Liter
50 liter fermenter Volume pekerjaan mulai dari 20-35 Liter
500 liter fermenter Volume pekerjaan mulai dari 200-500 Liter

Metode sterilisasi

Sterilisasi otomatis

Sistem pengadukan

Mechanical sealing system at the top of the fermenter; high-powered stirring oar, antifoam oar; AC electrical machine(SEW): infinite speed variation;rpm in the 500L germ fermenter: 70~400rpm±1%rpm;, The height of the stirring oar can be adjusted, too.

Deteksi dan kontrol suhu

Heat by thermostatic water tank and circulate by circulating pump(Grundfos, Denmark), autocontrol (cooling water+5℃)~70℃±0.1℃，temperature probe(imported)

deteksi dan kontrol pH

2.00-12.00±0.05pH, autocontrol by adding acid and base, pH sensor (Hamilton /Mettler,Switzerland) and shielding lead (Hamilton /Mettler, Switzerland).

Deteksi dan kontrol DO

0-150±3% displaying precision 0.1%, sensor (Hamilton /Mettler, Switzerland) and shielding lead(Hamilton /Mettler, Switzerland)

Kontrol pakan

fermentor menggunakan pompa peristaltik (lebih lama) untuk menambahkan meterial

Kontrol antifoam

Diuji oleh sencor dan ditambahkan antifoamer dengan pompa peristaltik

Deteksi dan kontrol aerasi

manual control ventilatory capacity, the precision of nhaler : 0.1μ, displayed by rotameter. The range of flow adjusting of 10000L germ fermenter ：0~20000L/min

deteksi dan kontrol tekanan

Manual control exhaust by diaphragm cell valve,and displayed by pressure gauge.

Pipa dan katup

Pipa dan katup yang bersentuhan dengan cairan zymotic dibuat oleh baja stainless 316L, katupnya adalah katup sel diafragma

Sistem pengaturan

BLBIO S Control System: on-site controller, the next crew for the Siemens S7-200 series PLC control system, it is a mature, stable, universal type of PLC, to suit a variety of automation applications, especially in manufacturing process control Application. Its modular, easy to implement distributed configuration and easy to master and so on, Siemens PLC control center has become a biological reaction process control implementation is economical and advanced control system, the system uses the touch screen display, on-site direct operations (menu type), all English menu and interface; also with the host computer for data transmission, data sampling and display tank, the system view of data analysis, reading settings.
10-inch LCD touch-sensitive screen as the display screen to display complete content-rich, user-friendly screen is simple, easy to operate. And disturbing each other. The control system can adapt to different range of sensors and actuators the output of the input signal with the signal anti-jamming system.
Perangkat lunak: Siemens S7 + FORCE CONTORL
Modul pengumpulan dan kontrol data: Pengontrol Siemens S200 PLC dan modul pengumpulan dan kontrol data
1, Kontrol
① Manual control: You can set the percentage of open valve or a valve opening ② automatic control mode: You can select continuous or PID PID control the switch ③ sequence control: the control of all parameters can be pre-set at least 10 control section, ④ for automatic segmentation remotely control: PC control ⑤ acceptable correlation control: the dissolved oxygen can select speed, air flow rate, tank pressure, control of feeding, etc.; pH can choose to control with acid and alkali
2. Fungsi pengukuran: bisa makan, musuh gelembung, seperti pengukuran pH
3. XY-axis to chart real progress can be any expansion and contraction of graphics display, to help the operator determine the parameters of the interaction between the effects of the fermentation process to quickly modify and adjust
4. Pengolahan data
1) untuk menunjukkan bahwa semua parameter dari analisis kurva tren
2) untuk menyimpan, menampilkan, menganalisis semua parameter kurva historis
3) dapat menampilkan semua parameter dari laporan batch
4) menyalin data secara langsung dengan USB
5) format penyimpanan data kompatibel dengan EXCEL, platform EXCEL dapat menangani
5. Controller self-protection function: to set the password, others can not modify the fermentation parameters; and the controller is not lost due to power settings for each parameter
6. Dapat proses mengontrol parameter, setiap parameter dapat memiliki blok 10 dapat diatur
7. Tampilan waktu dari setiap interval perekaman parameter dapat disesuaikan
8. Dua parameter dapat dilakukan dengan pengaturan layar dan kalibrasi
9. show the controller is really running against, the panel instructed the state process system, process hardware, and motion status indicator for understanding the various devices (such as peristaltic pumps, circulating pumps, heating, mixing, etc.) work status, Fault identification can be used as display
10. Setiap parameter transmisi adalah modul independen, tanpa saling mengganggu, untuk memudahkan perawatan
11.PH, DO dan parameter kontrol lainnya dan kontrol terkait dapat disesuaikan

PC software

BLBIO-Ver8.0 is a data recording and processing as one of the fermentation of special packages, with the English operation interface, data storage and backup, curve analysis, report generation analysis, anomaly analysis, for the fermentation and production process control and data processing bring a lot of convenience.
Fitur utama:
1. Can record the fermentation time, temperature, pH, dissolved oxygen, rotational speed, air flow, pressure, fill quantity, the amount of foam enemy, acid dosage
2. Dapat dikirim di bawah pengaturan variabel terkontrol dan parameter kontrol, operasi jarak jauh
3. Dapat diatur kontrol urutan
4. Dapat mengetik parameter off-line, dan catatan ditampilkan
5. Trend curve, historical curve shows can display 1-10 (any setting) curve;
- Anda dapat memilih waktu mulai dan periode waktu yang berbeda (8,24,48,72,96 dan 144 jam);
- Anda dapat mengatur tampilan kurva atas dan bawah, untuk meningkatkan resolusi tampilan;
- Anda dapat memilih salah satu dari beberapa batch yang berbeda (1-10) kurva juga menunjukkan bahwa untuk analisis komparatif;
- and Y-axis parallel to the secant by the mouse to drag the reading, followed by curve data is activated, the fermentation time (X axis) and the same time the data curve with the secant movement changes;
6. Laporan Pencetakan
- dapat menunjukkan data 1-12 (set apa pun) yang signifikan, dan hasil cetak;
- Anda dapat memilih waktu mulai dan waktu yang berbeda dan dapat memilih interval waktu yang berbeda (1,5,15,30,60 menit);
- Anda dapat memilih salah satu dari beberapa kumpulan (kumpulan) data yang berbeda, dan mencetak hasil,
- Untuk analisis komparatif;
7. pencetakan kurva
- Anda dapat menunjukkan kurva dicetak oleh printer berwarna;
EXCEL platform can also be carried out in data processing and printing, is very convenient.

Tidak.

Komponen kunci

Bahan dan merek

1

Sistem kapal

Silinder yang dirancang oleh perusahaan kami menggunakan stainless steel

2

Motor kecepatan

Jerman

3

Regulator kecepatan

Fuji, Jepang

4

Solenoid valve

Taiwan

5

Filter aerasi

0.2μm, Dominika Inggris Raya

6

Filter pernapasan

0.2μm, SARTORIUS, Jerman

7

pH elektroda

Hamilton / Mettler-Toledo, Swiss

8

LAKUKAN elektroda

Hamilton / Mettler-Toledo, Swiss