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Bioreaktore van vlekvrye staal-fermentors

Dubbele meganiese seël Produksie fermentasie stelsel 300 liter

Die onderste reaksie-bioreaktor

  • Beskrywing
  • Kompeterende voordeel
  • spesifikasies
  • ondersoek
Beskrywing

toerusting

item

Requirements and manufacturers

5L 50L 500L

fermenteerder

Fermenteerder liggaam

The size of fermenter takes in general use type as basis and The main material of the fermenter is made by 316L stainless steel. The design pressure: P(inside)= 0.3Mpa, P(interlayer)= 0.3Mpa, The polishing precision: Ra0.4~0.6, the ratio between diameter and height: 1:2.5

5 liter fermenteerder Werkvolumes van 2-3.5 liter

50 liter fermenteerder Werkvolumes van 20-35 liter

500 liter fermenteerder Werkvolumes van 200-500 liter

Sterilisasiemetode

Outo-sterilisasie

Roer stelsel 

Mechanical sealing system at the top of the fermenter; high-powered stirring oar, antifoam oar; AC electrical machine(SEW): infinite speed variation;rpm in the 500L germ fermenter: 70~400rpm±1%rpm;, The height of the stirring oar can be adjusted, too. 

Temperatuur opsporing en beheer 

Heat by thermostatic water tank and circulate by circulating pump(Grundfos, Denmark), autocontrol (cooling water+5℃)~70℃±0.1℃,temperature probe(imported) 

pH opsporing en beheer 

2.00-12.00±0.05pH, autocontrol by adding acid and base, pH sensor (Hamilton /Mettler, Switzerland) and shielding lead (Hamilton /Mettler, Switzerland). 

DOEN opsporing en beheer 

0-150±3% displaying precision 0.1%, sensor (Hamilton /Mettler, Switzerland) and shielding lead(Hamilton /Mettler, Switzerland) 

Voerbeheer 

fermenter uses peristaltic pump (Longer) to add meterials  

Beheermiddel teen skuim 

Tested by sencor and added antifoamer by peristaltic pump  

Beluchting opsporing en beheer 

manual control ventilatory capacity, the precision of nhaler : 0.1μ, displayed by rotameter. The range of flow adjusting of 10000L germ fermenter :0~20000L/min

drukopsporing en -beheer 

Manual control exhaust by diaphragm cell valve,and displayed by pressure gauge. 

Pypleiding en klep  

The pipelines and valves which are in contact with the zymotic fluid are made by 316L stainless steel, the valves are diaphragm cell valves 

Beheer stelsel

BLBIO S Control System: on-site controller, the next crew for the Siemens S7-200 series PLC control system, it is a mature, stable, universal type of PLC, to suit a variety of automation applications, especially in manufacturing process control Application. Its modular, easy to implement distributed configuration and easy to master and so on, Siemens PLC control center has become a biological reaction process control implementation is economical and advanced control system, the system uses the touch screen display, on-site direct operations (menu type), all English menu and interface; also with the host computer for data transmission, data sampling and display tank, the system view of data analysis, reading settings.

10-inch LCD touch-sensitive screen as the display screen to display complete content-rich, user-friendly screen is simple, easy to operate. And disturbing each other. The control system can adapt to different range of sensors and actuators the output of the input signal with the signal anti-jamming system.

Sagteware: Siemens S7 + FORCE CONTORL

Data collection and control module: Siemens S200 PLC controller and data collection and control module

1. beheer
① Manual control: You can set the percentage of open valve or a valve opening ② automatic control mode: You can select continuous or PID PID control the switch ③ sequence control: the control of all parameters can be pre-set at least 10 control section, ④ for automatic segmentation remotely control: PC control ⑤ acceptable correlation control: the dissolved oxygen can select speed, air flow rate, tank pressure, control of feeding, etc.; pH can choose to control with acid and alkali

 

2. Measurement function: can feeding, bubble enemy, such as measurement of pH
3. XY-axis to chart real progress can be any expansion and contraction of graphics display, to help the operator determine the parameters of the interaction between the effects of the fermentation process to quickly modify and adjust

4. Data verwerking
1) om aan te toon dat al die parameters van die tendenskurweanalise
2) om al die historiese kurwe-parameters op te slaan, te vertoon, te ontleed
3) kan al die parameters van die groepverslag vertoon
4) Kopieer die data direk met die USB

 

5) data storage format is compatible with EXCEL, EXCEL platform can be to deal with
5. Controller self-protection function: to set the password, others can not modify the fermentation parameters; and the controller is not lost due to power settings for each parameter
6. Can the process control parameters, each parameter can have 10 block can be set
7. Tydsvertoning van elke parameteropname-interval kan aangepas word
8. Twee parameters kan uitgevoer word met die skerminstellings en kalibrasie

9. show the controller is really running against, the panel instructed the state process system, process hardware, and motion status indicator for understanding the various devices (such as peristaltic pumps, circulating pumps, heating, mixing, etc.) work status, Fault identification can be used as display
10. Each parameter of the transmission are independent modules, without disturbing each other, for easy maintenance
11.PH, DO and other parameters of control and associated controls can be adjusted

Mededingende voordeel

Tegniese parameter: Materiaal en merk van sleutelkomponente

Aantal

Sleutelkomponent

Materiaal en handelsmerk

1

Vaartuigstelsel

Die silinder wat deur ons onderneming ontwerp is, maak gebruik van vlekvrye staal

2

Spoedmotor

Duitsland

3

Spoedreguleerder

Fuji, Japan

4

Klep

Taiwan

5

Beluchtingsfilter

0.2μm, Dominica Verenigde Koninkryk

6

Asemhalingsfilter

0.2 μm, SARTORIUS, Duitsland

7

pH-elektrode

Hamilton / Mettler-Toledo, Switserland

8

DOEN die elektrode

Hamilton / Mettler-Toledo, Switserland

9

peristaltiese pomp

Lange (Verenigde State)

10

PLC

Siemens Duitsland

11

LCD-aanraakskerm

GCMS

12

Meganiese seël

John Crane Verenigde Koninkryk


spesifikasies

Vir selverbouing, bakterieë, mikrobiese fermentasie, ens.
SEQ. belangrikste kenmerke
1 Volledige outomatiese toerustingstelsel insluitend outomatiese skoonmaak (CIP), outomatiese sterilisasie (SIP)
2 Buigsame en modulêr ontwerpte stelsel,gebruikersvriendelike sagteware, bedieningsgemak
3 Met 'n ryk ervaring vir klante uit verskillende lande met 'n volwasse standaardontwerp en 'n optimale ontwerp op maat
4 Ekonomiese keuse en waarborg 'n probleemvrye werking en wêreldwyd
5 Doeltreffende diensondersteuning en beskikbaarheid van onderdele vir oorsese en binnelandse markte



Geen

parameter

riglyn

Beheerder se dataverwerkingsfunksie

1

pH

Vertoon reeks: 0.00 ~ 14.00 ± 0.01

Auto-control range:2.00 ~ 12.00 ± 0.05

Fermentation process control (According to the fermentation time, auto- control pH fluent, at least10 parts)

pH value historical and trend curve analysis

Suur, alkaliese dosis kromme analise

Batchverslagvorm-analise

Suur, alkali totale dosisrekord

Keep and deliver data

2

DO

0-150±3%,Displaying precision: 0.1%

It can be controlled by rev and feeding.

Fermentation process control (According to the fermentation time, auto- control DO fluent, at least10 parts)

DO value historical and trend curve analysis

Batchverslagvorm-analise

Keep and deliver data

3

antifoam

Automatic PID control and alarm

Fermentation process control (According to the fermentation time, auto- control antifoam fluent, at least10 parts)

Antifoam value historical and trend curve analysis

Foam error state record

antiskuim totale dosisrekord

Batchverslagvorm-analise

Keep and deliver data

4

Ds

Automatic enactment and control

Fermentation process control (According to the fermentation time, auto- control rev fluent, at least10 parts)

500L--50-500RPM
50L--50-1000RPM
5L-50-1000RPM

Rev value historical and trend curve analysis

Batchverslagvorm-analise

Keep and deliver data

5

temperatuur

Temperatuur van koelwater: +5-70± 0.1 ℃

Fermentation process control (According to the fermentation time, auto- control temperature fluent, at least10 parts) 

Temperature value historical and trend curve analysis

Batchverslagvorm-analise

Keep and deliver data

6

Voeding

PID automatic enactment and control

Fermentation process control (According to the fermentation time, auto- control feeding fluent, at least10 parts) 

Feeding value historical and trend curve analysis

Voer totale dosisrekord

Batchverslagvorm-analise

Keep and deliver data

7 Druk Manual control, instrument display
 
8 Air flux Manual control, instrument display  






















































BLBIO-Ver8.0 is a data recording and processing as one of the fermentation of special packages, with the English operation interface, data storage and backup, curve analysis, report generation analysis, anomaly analysis, for the fermentation and production process control and data processing bring a lot of convenience.
Belangrikste eienskappe:
1. Can record the fermentation time, temperature, pH, dissolved oxygen, rotational speed, air flow, pressure, fill quantity, the amount of foam enemy, acid dosage
2. Kan gestuur word onder die gekontroleerde veranderlike instellings en beheerparameters, afstandbediening
3. Kan reeksbeheer ingestel word
4. Kan onlineparameters tik, en die rekords toon aan
5. Trend curve, historical curve shows
can display 1-10 (any setting) curve;
- U kan 'n ander begintyd en die tydperk kies (8,24,48,72,96 en 144 uur);
- U kan die boonste en onderste kurwe wys om die resolusie van die skerm te verbeter;
- U kan een van die verskillende groepe (1-10) kies, en toon ook die volgende vir vergelykende analise;
- and Y-axis parallel to the secant by the mouse to drag the reading, followed by curve data is activated, the fermentation time (X axis) and the same time the data curve with the secant movement changes;

6. Verslagdruk
- kan beduidende 1-12 (enige stel) data en drukuitsette toon;
- U kan 'n ander begintyd en die tyd kies en verskillende tydintervalle kies (1,5,15,30,60 minute);
- U kan enige van die verskillende data (enige stel) data en drukuitsette kies,
- Tot vergelykende analise;

7. kurwedruk
- U kan wys dat die kurwe deur kleurdrukker gedruk is;
EXCEL platform can also be carried out in data processing and printing, is very convenient

aansoeke
Kontak Ons

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